Opto-electronic and electronic devices using an N-face or M-plane gallium nitride substrate prepared via ammonothermal growth
Foreign code | F110003781 |
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File No. | E06732US2 |
Posted date | Jul 4, 2011 |
Country | United States of America |
Application number | 79261510 |
Gazette No. | 20100275837 |
Gazette No. | 8263424 |
Date of filing | Jun 2, 2010 |
Gazette Date | Nov 4, 2010 |
Gazette Date | Sep 11, 2012 |
Priority data |
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Title |
Opto-electronic and electronic devices using an N-face or M-plane gallium nitride substrate prepared via ammonothermal growth
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Abstract |
(US8263424) A method for growing III-V nitride films having an N-face or M-plane using an ammonothermal growth technique. The method comprises using an autoclave, heating the autoclave, and introducing ammonia into the autoclave to produce smooth N-face or M-plane Gallium Nitride films and bulk GaN. |
Scope of claims |
[claim1] 1. A method for directly growing a non-Ga-polar surface of gallium nitride (GaN), comprising: placing a seed crystal of GaN having an exposed non-Ga-polar surface of GaN into an autoclave; placing a mineralizer into the autoclave; placing a source into the autoclave; adding ammonia to the autoclave; heating the autoclave; and ammonothermally growing the GaN in the heated autoclave, using the mineralizer, source and ammonia, wherein the exposed non-Ga-polar surface of the GaN is smoother than a Ga-polar surface of the GaN. [claim2] 2. The method of claim 1, wherein the mineralizer is selected from a group comprising NaNH2, KNH2, LiNH2, NH4Cl, NH4Br, and NH4I. [claim3] 3. The method of claim 1, wherein the source comprises polycrystalline GaN. [claim4] 4. The method of claim 1, wherein the autoclave is heated in zones. [claim5] 5. The method of claim 4, wherein a first zone is heated to a first temperature and a second zone is heated to a second temperature. [claim6] 6. The method of claim 5, wherein the source is placed in the first zone and the seed crystal of GaN having the exposed non-Ga polar surface of GaN is placed in the second zone. [claim7] 7. The method of claim 6, wherein the non-Ga polar surface is an N-polar C-plane (000-1) surface. [claim8] 8. The method of claim 6, wherein the non-Ga polar surface is an M-plane {10-10} surface. [claim9] 9. The method of claim 6, wherein the non-Ga polar surface is an A-plane {11-20} surface. [claim10] 10. The method of claim 6, wherein the non-Ga polar surface is a {10-11} surface. [claim11] 11. The method of claim 6, wherein the non-Ga polar surface is a {10-1-1} surface. [claim12] 12. The method of claim 6, wherein the non-Ga polar surface is a {11-22} surface. [claim13] 13. The method of claim 6, wherein the non-Ga polar surface is a {11-2-2} surface. [claim14] 14. The method of claim 1, wherein the source comprises Ga metal. [claim15] 15. A method of fabricating a gallium nitride (GaN) substrate, comprising: ammonothermally growing a GaN substrate resulting in an exposed N-polar (N-face) or M-plane surface that is smoother than a Ga-polar (Ga-face) surface of the GaN substrate. [claim16] 16. The method of claim 15, wherein the N-polar (N-face) or M-plane surface is smooth enough for growth of device layers. [claim17] 17. The method of claim 16, wherein the N-polar (N-face) or M-plane surface is smooth enough for direct growth of device layers. [claim18] 18. The method of claim 17, wherein the N-polar (N-face) or M-plane surface is smooth enough for direct growth of device layers without subsequent processing. [claim19] 19. A method of fabricating an opto-electronic device comprising: fabricating a GaN substrate from a GaN bulk crystal grown ammonothermally on a GaN seed, wherein a growth surface of the GaN bulk crystal is not a Ga-polar surface and the growth surface as grown is smoother than a Ga-polar surface; and growing one or more group III nitride layers on the growth surface of the GaN substrate. [claim20] 20. The method of claim 19, wherein the growing step comprises: growing a plurality of n-type group III nitride layers on the growth surface; growing at least one group III nitride light-emitting active layer on the plurality of n-type group III nitride layers; and growing at least one p-type group III nitride layer having an Mg doping on the active layers. [claim21] 21. The method of claim 20, wherein an Mg concentration of the Mg-doped layer is more than 1021 cm-3. [claim22] 22. The method of claim 19, wherein the growth surface is an M-plane {10-10} surface. [claim23] 23. The method of claim 19, wherein the growth surface is an A-plane {11-20} surface. [claim24] 24. The method of claim 19, wherein the growth surface is a {10-11} surface. [claim25] 25. The method of claim 19, wherein the growth surface is a {10-1-1} surface. [claim26] 26. The method of claim 19, wherein the growth surface is a {11-22} surface. [claim27] 27. The method of claim 19, wherein the growth surface is a {11-2-2} surface. [claim28] 28. The method of claim 19, wherein the growth surface is a {20-21} surface. [claim29] 29. A method for fabricating a GaN layer, comprising: utilizing an N-polar surface or an M-plane surface of the GaN layer as a growth surface, wherein the N-polar surface or the M-plane surface is prepared and directly exposed using an ammonothermal growth technique and the N-polar surface or the M-plane surface is smoother than a Ga-polar surface of the GaN layer. [claim30] 30. The method of claim 29, further comprising growing one or more group-III nitride layers to the N-polar or M-plane surface of the GaN layer. [claim31] 31. A method for growing a group-III nitride layer, comprising: ammonothermally growing a group-III nitride layer on a substrate, wherein the group-III nitride layer comprises an N-face of a C-plane (000-1) or a M-plane {10-10} that is directly exposed as a result of the growth of the group-III nitride layer and the N-face of the C-plane (000-1) or the M-plane {10-10} is smoother than a Ga-face of the C-plane (0001). [claim32] 32. The method of claim 31, wherein the N-face of the C-plane (000-1) or the M-plane {10-10} is substantially co-planar with a surface of the substrate. [claim33] 33. The method of claim 31, wherein the N-face of the C-plane (000-1) or the M-plane {10-10} is tilted with respect to a surface of the substrate. [claim34] 34. The method of claim 31, wherein the N-face of the C-plane (000-1) or the M-plane {10-10} is tilted at an angle less than 10 degrees with respect to the surface of the substrate. [claim35] 35. The method of claim 31, wherein the N-face of the C-plane (000-1) or the M-plane {10-10} directly accepts growth of at least one additional group-III nitride layer. [claim36] 36. A method for fabricating a GaN substrate, comprising: directly growing a GaN substrate with an exposed N-face or M-plane surface that is of device quality using an ammonothermal growth method, wherein the exposed N-face or M-plane surface is smoother than a Ga-polar surface of the GaN substrate. [claim37] 37. The method of claim 36, further comprising growing a group-III nitride layer on the substrate, wherein the group III nitride layer comprises an N-face of a C-plane (000-1) or M-plane {10-10} that is directly exposed as a result of the growth of the group-III nitride layer. [claim38] 38. The method of claim 36, wherein the N-face or M-plane is substantially co-planar with the plane of the substrate, rather than substantially perpendicular. [claim39] 39. The method of claim 36, wherein the N-face or M-plane is misaligned with the plane of the substrate. [claim40] 40. The method of claim 36, wherein the group-III nitride layer directly accepts growth of at least one additional group-III nitride layer. |
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IPC(International Patent Classification) |
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Reference ( R and D project ) | ERATO NAKAMURA Inhomogeneous Crystal AREA |
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