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Mayenite-type compound containing imide anion, and method for producing same

外国特許コード F170009040
整理番号 J1014-11WO
掲載日 2017年4月26日
出願国 欧州特許庁(EPO)
出願番号 15758625
公報番号 3115339
出願日 平成27年2月12日(2015.2.12)
公報発行日 平成29年1月11日(2017.1.11)
国際出願番号 JP2015053861
国際公開番号 WO2015133240
国際出願日 平成27年2月12日(2015.2.12)
国際公開日 平成27年9月11日(2015.9.11)
優先権データ
  • 特願2014-044716 (2014.3.7) JP
  • 2015JP53861 (2015.2.12) WO
発明の名称 (英語) Mayenite-type compound containing imide anion, and method for producing same
発明の概要(英語) The invention related to a material that can stably hold an imide anion (NH 2 - ) therein even in the atmosphere or in a solvent, and a method for synthesizing the material and a use of the material.A mayenite-type compound into which imide anions are incorporated at a concentration of 1 × 10 18 cm -3 or more are provided.The mayenite-type compound can be produced by heating a mayenite-type compound including electrons or free oxygen ions in a cage thereof, in liquefied ammonia at 450 to 700°C and at a pressure of 30 to 100 MPa.The compound has properties such that active imide anions can be easily incorporated into the compound and the active imide anions can be easily released in the form of ammonia from the compound, and the compound has chemical stability.
従来技術、競合技術の概要(英語) BACKGROUND ART
A metal imide containing an imide anion (NH2-), for example, magnesium imide (MgNH) or the like, can be changed into magnesium hydride and a magnesium amide through a reaction with hydrogen without changing the basic structure.Since this change is reversible, metal imides have attracted attention as a precursor of a hydrogen storage material (NON-PATENT DOCUMENT 1) in recent years.
In addition, for example, it is well known that an imide compound such as EuNH accelerates catalytic reactions of olefins as a strong base, such as an isomerization reaction (NON-PATENT DOCUMENT 2).However, since a metal imide generally has extremely high reactivity, there arises a problem in that the metal imide decomposes as soon as it is left in the atmosphere.
On the other hand, among calcium aluminosilicates having CaO, Al2O3, and SiO2 as constitutional components, there is substance whose mineral name is mayenite.Compounds having the same type of crystal structure as the crystal structure of mayenite are referred to as "mayenite-type compounds".Mayenite compounds can be generally synthesized by mixing CaCO3 and Al2O3 raw materials and then heating the mixture at a high temperature (1,300°C).
Mayenite-type compounds have a typical composition represented by 12CaO·7Al2O3 (hereinafter, referred to as "C12A7"), and its unit cell is composed of bimolecular C12A7.That is, it can be represented by a composition formula of 2(12CaO·7Al2O3) = Ca24Al28O66, in which two oxygen ions out of 66 oxygen ions are clathrated in the form of "free oxygen" in a space of a cage formed by the crystal skeleton (NON-PATENT DOCUMENT 3).The resultant chemical formula is represented by [Ca24Al28O64]4+·2O2-.
In a mayenite-type compound, Ca constituting the above-mentioned representative composition formula may be partially or entirely substituted with at least one or more typical metal elements or transition metal elements, which are selected from the group consisting of Li, Na, K, Mg, Sr, Ba, Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Ir, Ru, Rh, and Pt. In addition, Al constituting the above-mentioned representative composition formula may be partially or entirely substituted with at least one or more typical metal elements or transition metal elements, which are selected from the group consisting of B, Ga, C, Si, Fe, and Ge. Further, O constituting the above-mentioned representative composition formula may be partially or entirely substituted with at least one or more typical elements or metal elements, which are selected from the group consisting of H, F, Cl, Br, and Au.
Since free oxygen ions included in mayenite are present in the cage, the oxygen ions are prevented from reacting directly with the external atmosphere.However, in the year of 2000, the present inventors found a method for generating O- and O2-, which are active oxygen species, in a cage by subjecting raw materials to a solid phase reaction under conditions of a controlled atmosphere and temperature (PATENT DOCUMENT 1).
After the year of 2003, the present inventors clarified that free oxygen ions included in mayenite can be substituted with various anions.Particularly, all of the free oxygen ions can be substituted with electrons by holding C12A7 in a strong reducing atmosphere.C12A7 in which the free oxygen ions are substituted with electrons can be represented by a chemical formula of [Ca24Al28O64]4+(e-)4 (hereinafter referred to as "C12A7:e").In addition, a substance containing electrons substituted for anions as described above is called an electride, and the electride features having a good electron conductivity (NON-PATENT DOCUMENTs 4 and 5).
The present inventors also found C12A7:e that is a conductive mayenite-type compound, 12SrO·7Al2O3 that is a compound of the same type as C12A7, a mixed crystal compound of C12A7 and 12SrO·7Al2O3, and a production method thereof (PATENT DOCUMENT 2).
In addition, the present inventors found that C12A7:e having conduction electrons at a concentration of 1 × 1019/cm3 or more and a compound of the same type as C12A7 can be obtained by (a) a method of annealing a C12A7 single crystal including oxygen ions (hereinafter referred to as "C12A7:0") at high temperature in an alkali metal or alkaline earth metal vapor, (b) a method of ion-implanting inactive ions into a C12A7 single crystal, or (c) a method of direct solidification from a melt of a C12A7 single crystal in a reducing atmosphere (PATENT DOCUMENT 3).
Moreover, the present inventors have succeeded in obtaining C12A7:e, which exhibits metallic electrical conductivity, by annealing a C12A7:O single crystal in a titanium metal (Ti) vapor, and have filed a patent application related to an invention regarding a production method of C12A7:e and use thereof as an electron emission material(PATENT DOCUMENT 4).
Since electrons clathrated in C12A7:e are loosely bonded in a cage of a crystal skeleton of cations, these electrons can be extracted to the exterior by applying an electrical field or by employing chemical methods.On the basis of an idea that those electrons extracted to the exterior can be used in a reductive reaction, the present inventors have invented a method of producing secondary alcohol and diketone compounds by reducing ketone compounds by the electrons clathrated in C12A7:e and have filed a patent application related to the method(PATENT DOCUMENT 5).
Moreover, a patent application related to an invention regarding a mayenite-type compound in which A1 is partially substituted with Ga or In has also been filed (PATENT DOCUMENT 6), and such a mayenite-type compound is suitable as an electrode material requiring high-temperature heat treatment, such as a PDP protective film material or a charge injection material in an organic EL device.A patent application related to an invention in which a C12A7 compound having a hydride concentration of 1×1018g/cm3 or more can be obtained by a heat treatment under a hydrogen atmosphere has also been filed (PATENT DOCUMENT 7).
On the other hand, an attempt in which C12A7:O is subjected to a heat treatment in an ammonia gas stream to introduce a nitrogen species into the cage has been reported.For example, Boysen et al. have obtained nitrided mayenite by treating C12A7:O in an ammonia gas stream at 950°C for 10 hours (NON-PATENT DOCUMENTs 6 to 8).The content of nitrogen in the obtained samples was within a range of 0.6 to 1.2% by weight, and it has been reported that the introduced nitrogen species was a monovalent amide anion (NH2-) from the results of neutron diffraction analysis.
Similarly, Polfus et al. have reported that C12A7:O has been subjected to a nitriding treatment at 950°C (NON-PATENT DOCUMENT 9), and using X-ray photoelectron spectroscopy (XPS) and gas phase mass spectrometry (GP-MS), that NH2- is incorporated into the cage of C12A7.Further, Polfus et al. have mentioned that not only is NH2- incorporated into the mayenite cage but also the oxygen ions in the skeleton are partially substituted with trivalent nitrogen ions (N3-).
[PATENT DOCUMENT 1] Japanese Unexamined Patent Application, First Publication No. 2002-003218
[PATENT DOCUMENT 2] Japanese Unexamined Patent Application, First Publication No. 2005-314196
[PATENT DOCUMENT 3] Republished Japanese Translation No. WO2005/000741 of the PCT International Publication for Patent Applications
[PATENT DOCUMENT 4] Republished Japanese Translation No. WO2007/060890 of the PCT International Publication for Patent Applications
[PATENT DOCUMENT 5] Japanese Unexamined Patent Application, First Publication No. 2008-214302
[PATENT DOCUMENT 6] Japanese Unexamined Patent Application, First Publication No. 2009-203126
[PATENT DOCUMENT 7] WO2010/090266

[NON-PATENT DOCUMENT 1] U. Ash-Kurlander, G. E. Shter, S. Kababya, A. Schmidt, and G. S. Grader, J. Phys. Chem. C, 117, 1237-1246, (2013)
[NON-PATENT DOCUMENT2] T. Baba, G. J. Kim, Y. Ono, J. Chem. Soc., Faraday Trans., 88, 891-897, (1992)
[NON-PATENT DOCUMENT 3] H. B. Bartl, T. Scheller, N. Jahrb Mineral Monatsh, 547, (1970)
[NON-PATENT DOCUMENT 4] S. Matsuishi, Y. Toda, M. Miyakawa, K. Hayashi, T. Kamiya, M. Hirano, I. Tanaka and H. Hosono, Science, 301, 626-629, (2003)
[NON-PATENT DOCUMENT 5] S. Matsuishi, T. Nomura, M. Hirano, K. Kodama, S. Shamoto and H. Hosono, Chemistry of Materials, 21, 2589-2591, (2009)
[NON-PATENT DOCUMENT 6] H. Boysen, I. Kaiser-Bischoff, M. Lerch, Diffusion Fundamentals, 8, 2-1-2-8, (2008)
[NON-PATENT DOCUMENT 7] H. Boysen, I. Kaiser-Bischoff, M. Lerch, S. Berendts, A. Borger, D. M. Trots. M. Hoelzel, A. Senyshyn, ZEITSCHRIFT fur RISTALLOGRAPHIE suppl., 30, 323-328, (2009)
[NON-PATENT DOCUMENT 8] H. Boysen, I. Kaiser-Bischoff, M. Lerch, S. Berendts, M. Hoelzel, A. Senyshyn, Acta Physica Polonica A, 117, 38-41, (2010)
[NON-PATENT DOCUMENT 9] J. M. Polfus, K. Toyoura, C. H. Hervoches, M. F. Sunding, I. Tanaka, R. Haugsrud, Journal of Material Chemistry, 22, 15828-15835, (2012)
特許請求の範囲(英語) [claim1]
1. A mayenite-type compound, wherein imide anions are incorporated into the mayenite-type compound at a concentration of 1×1018 cm-3 or more.
[claim2]
2. A method for producing the mayenite-type compound according to claim 1 comprising:
heating a mayenite-type compound including electrons or free oxygen ions in a cage thereof, in liquefied ammonia at 450°C to 700°C and at a pressure of 30 to 100 MPa.
[claim3]
3. An imide anion supplying material comprising the mayenite-type compound according to claim 1.
[claim4]
4. An ammonia supplying material comprising the mayenite-type compound according to claim 1.
  • 出願人(英語)
  • JAPAN SCIENCE AND TECHNOLOGY AGENCY
  • TOKYO INSTITUTE OF TECHNOLOGY
  • 発明者(英語)
  • HOSONO Hideo
  • HAYASHI Fumitaka
  • YOKOYAMA Toshiharu
  • KITANO Masaaki
国際特許分類(IPC)
指定国 Contracting States: AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR
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